Technology | Reflector manufacturing | ESPER Co.,Ltd. | reflective material Accuracy Grinds Light "Operate machines freely, produce quality products efficiently" Our technology and know-how makes maximum use of human wisdom and creativity, systematized to produce high-quality products at any time. Our everevolving production technology enables us to process special shapes and various products.

TECHNOLOGY

Our Manufacturing Philosophy

Our 5-Step Production Process

Reflector manufacturing | ESPER Co., Ltd. | Our 5-Step Production Process

From digital simulation to hands-on finishing, each stage of our production process is engineered for ultrahigh accuracy, combining advanced technology with the irreplaceable expertise of our skilled craftworkers.

STEP1

Photometric Simulation & Design

With cutting-edge numerically-controlled equipment including CAD/CAM systems for modeling and compiling process data, we work to realize ultrahigh accuracy and reduced delivery time of products with proper costs.

Reflector manufacturing | ESPER Co., Ltd. | With cutting-edge numerically-controlled equipment including CAD/CAM systems for modeling and compiling process data

STEP2

Micro Pin Machining & Master Mold

STEP3

Nickel Electroforming

STEP4

Reflector Mold Machining

Our ever-evolving production technology enables the creation of special forms and processing of various products. While ensuring high accuracy in sizeand dimension, subtle changes in pressure are adjusted to create precise three-dimensional forms — achievable only through the skills of specialists withdeep knowledge of machines and materials.
We process various materials and shapes, making full use of diverse machines and the unique know-how cultivated over decades.

STEP5

Finish Processing & Inspection

Equipment

Our facility is equipped with a comprehensive range of precision machines, enabling us to handle every stage of production in-house with the highest standards of accuracy and quality.

Crafting Quality, Every Time

Our technology and know-how — built over 40years of experience — is systematized so that we produce high-quality products consistently. From photometric simulation to final inspection, every step reflects our commitment to precision and excellence.